Manufacturing Capabilities

Tube bending and stock racking in the CSX SPORTS workshop
In-house manufacturing

Eight processes, one roof, one team.

Nothing on our range is bought in finished. Tube is cut, bent, welded, drilled and coated, then netted, assembled and packed by the same team in Shenzhen — which is why a size change or a logo change is a working day, not a new supplier conversation.

What in-house actually buys you

One place to change, one place to be accountable.

The reason buyers move a steel-frame range to us is rarely the unit price on its own. It is that the frame, the net that hangs on it and the carton it ships in are made by people who sit in the same building, so a problem is fixed at the source instead of being passed between three suppliers.

  • Frame and net are matched before dispatch. The net is cut and bound against the frame it will actually hang on, not to a nominal size.
  • A late change stays cheap. Altering a joint, a base or a coat colour does not restart a supplier negotiation.
  • One answer on lead time. No waiting on a third party to confirm whether the tube, the net or the carton is the bottleneck.
  • Sampling is fast. A pre-production sample is built on the same line that will run the order.
Export cartons, stretch wrap and packing bench in the dispatch area
Dispatch area — plain export cartons, stretch wrap and carton marking prepared to the buyer’s format.
Process overview

From raw tube to sealed carton.

Every step below is carried out by our own team. What each step means for your order is listed alongside it, because that is usually the question behind the question.

ProcessWhat happensWhat it means for your order
Tube cuttingTube is cut to length on a saw and deburred before it moves on.Frame lengths follow the drawing rather than a stock size, so a non-standard span does not need a new mould or a compromise.
Tube bendingBends are formed to the drawing radius on a hydraulic bender.Corner radius and hoop shape can be adjusted per market without re-tooling the whole frame.
Welding & frame assemblyFrames are welded, squared and cleaned before coating.A weld or bracing change is a line change, not a new item — and frames are checked for square before they are coated.
DrillingFixing holes, net attachment points and base holes are drilled on the assembled frame.Hole positions follow your net and base configuration, so aftermarket parts still line up.
Powder coatingFrames are coated to a RAL colour or to your sample, in matte or satin.Your brand colour can be matched across families instead of being limited to a stock palette.
Netting productionNetting is produced in house to the twine and mesh specified for the item.Net grade can be raised or lowered per market — a club-grade net and a garden-grade net are a specification choice, not a different product.
Net cutting & bindingPanels are cut to the frame they belong to and bound on the edge.Panels arrive the right size, with the binding and reinforcement where the frame loads them.
Moulded partsCaps, feet, joints and target panels are moulded in the same plant.Replacement parts stay available years after the order, and a joint or foot design can be revised for your market.
Final assembly & packingProduct is assembled, checked, bagged and packed to the agreed packing method.Retail-ready or bulk export — the same team packs both, so the carton is decided with the product, not after it.
Materials & finish

What the specification actually controls.

Most of the difference between a “garden” item and a “club” item sits in four decisions. All four are made in writing before the run starts.

01 — Tube

Steel tube & section

Diameter, wall thickness and section are specified per product. Heavier wall and larger section are how a frame is built for daily club use rather than occasional home use.

02 — Coating

Powder coat

Colour to RAL or to your sample, matte or satin. Coating is applied after welding and drilling, so every hole is coated and no bare edge is left exposed.

03 — Netting

Net grade & mesh

Twine thickness, mesh size and knot type are chosen against the ball, the impact and the expected service life — the single biggest lever on how a rebounder feels.

04 — Fittings

Moulded parts

Caps, feet, joints and target panels are moulded in house. That is what keeps a replacement foot or a spare joint available instead of obsolete.

Checks before dispatch

Four points where a frame gets stopped.

Inspection is built into the route rather than added at the end, because a bent frame found after coating has already cost the coating.

Check 01

Incoming material

Tube, netting and moulded parts are checked against the specification on arrival — section, wall, mesh and colour lot.

Check 02

Frame, before coating

Dimensions, square, weld quality, hole positions and deburring are checked while the frame is still bare steel.

Check 03

Coating & net

Coating coverage and colour are checked after curing; net tension, binding and attachment are checked on the assembled item.

Check 04

Packing & carton

Quantity, packing method and carton marking are checked before the carton is sealed, and again on the loaded pallet.

Want the checks written into the order? Inspection points and the sample that sets the standard can be named in the specification and on the invoice.

Ask for a specification
Packing & documents

Packed for the channel it is sold in.

The same product leaves in very different cartons depending on where it is going, and getting that wrong is expensive on both ends: a retail box that arrives crushed, or a plain carton that cannot go on a shelf.

Packing method is confirmed with the quotation, not afterwards. Options include poly bag, carry bag, colour box, and plain export carton, with carton marking to your format and barcodes if your channel needs them.

  • Carton dimensions and gross weight recorded per item on the packing list
  • Carton marking and shipping marks to the buyer’s format
  • Export documents issued with the shipment: invoice, packing list, and the transport document for the agreed term
  • Certificate of origin and any market-specific document quoted per destination
Indoor sports hall with rebound nets and a training goal along the wall
Where the product ends up: a school or club hall, nets and goals set along the wall for training sessions.
A note on figures

We do not publish plant size, headcount or output.

Those numbers are easy to print and hard to keep honest, and they rarely answer the question a buyer is actually asking. What matters is whether a specific frame, in a specific quantity, can be built to a specific date at a specific price.

So we answer that instead. Send the item, the quantity and the destination port, and the reply is written against your project rather than against an average.

8production processes run in house
6product families in the current range
12catalogue SKUs, each with a reference configuration
OEMyour logo, your colours, your packing

Tell us the item, the quantity and the port.

We will come back with the applicable specification, the price against that quantity and a realistic production window — in writing, before any tooling is discussed.

Sophia Liu, Sales Manager · Sophia@csxsports.com · WhatsApp +86 159 2704 3453